What is Sponge Blast Abrasive

  • ESE SPONGE is an advanced special abrasive that encapsulates the abrasive within the SPONGE.
  • ESE SPONGE can achieve excellent surface preparation results and provides eco-friendly, safe and efficient surface preparation.
  • ECE SPONGE contains the amount of scattering dust produced by conventional blasting by 98%. This dust free solution further reduces wastage by 94% by reusing ECO SPONGE ABRASIVES.
  • ESE SPONGE enables surface treatment in a confined space without affecting sensitive equipment. Productivity is improved by reducing downtime.
  • ESE SPONGE MEDIA is discharged by using a special SPONGE MEDIA APPLICATION UNIT.
    When the abrasive impacts the substrate, the sponge media flattens onto the substrate. The abrasive is exposed to form the required profile, while the sponge envelopes the dust and contamination on the substrate.
    When SPONGE MEDIA recoils from the surface, it expands to its original size as air is sucked back into the SPONGE and absorbs dust particles around it. The dust absorbed into the SPONGE is separated when passed though the recycler, removing all waste and ESE SPONGE returns to its original reusable state.
  • ESE SPONGE is reusable and minimises waste during application of blasting.
  • Conventional abrasives are rebelled with considerable energy, while ESE SPONGE loses energy after contact with the substate, ensuring the same profiles and worker safety.

Advantages ESE SPONGE – LOW DUST BLAST

  • Low Dust - Dust and contaminants are absorbed by the Sponge media, and the dust is reduced by 98% compared to the conventional blast.
  • Excellent Surface Preparation - Achieve the surface quality and cleanliness of Sa 2, and Sa 3 and required profile formation.
  • Health & Safety - Safely work in a limited environment.
  • Protects sensitive equipment and assets - Prevents loss due to down time by enabling simultaneous work with other work in a Low-Dust environment.
  • Reuseable - reduces waste by up to 94% compared to conventional blasting.
  • High visibility - Reduced rework with improved operator visibility. Outstanding operator safety - low energy abrasives and low dust when rebounding abrasives.
  • Reduced downtime - Prevents cost loss due to downtime due to simultaneous operation with other operations in a dust less environment.
  • Various types of Abrasives - Various surface roughness can be formed from 0 to 125㎛.
  • Effective Chloride Removal - Fast and easy blast processing of perfect curved surfaces.
  • Dry Surface Preparation - Improved surface treatment and chloride removal from steel - 60% improvement in chloride removal efficiency compared to conventional blast.